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Heating element, installed inside a heat-conducting ceramics:
A heating element shielded with heat-conducting ceramics and installed into the roof grooves, has been industrially tested within a stationary aluminium holding furnace of 35 tons capacity. Measurements which have been taken during industrial tests have shown the increase of the furnace heat efficiency by 25%.
Part number:
Description
A further development of the heating system with a heating element shielded with heat-conducting ceramics is heating elements installation inside a furnace roof refractory lining layer.
The present technical solution enables to solve the following problems:
exclude gas corrosion of metallic heating elements;
significantly decrease a deposition on the roof reflective surface;
reduce temperature on the heating elements surface and keep thermal effectiveness of the heating system at very high level;
replace heating elements without cooling of a holding furnace.
Positive effect is achieved by the following::
optimization and redistribution of thermal streams inside the heating system and in the furnace chamber;
furnace roof refurbishment;
application of high-temperature resistance alloys for heating elements (in perspective ceramic heating elements);
application of power supply devices with PID controllers — control of heating element power.
Realization of the above technical solutions and procedures provides the following:
increase of the furnace thermal efficiency by twice, which will lead to the increase of the melting-casting equipment output and reduction of specific consumption of electric energy;
increase of reliability of the furnace heating system operation, which will reduce expenses on its repairs.
The present technical solution enables to solve the following problems:
exclude gas corrosion of metallic heating elements;
significantly decrease a deposition on the roof reflective surface;
reduce temperature on the heating elements surface and keep thermal effectiveness of the heating system at very high level;
replace heating elements without cooling of a holding furnace.
Positive effect is achieved by the following::
optimization and redistribution of thermal streams inside the heating system and in the furnace chamber;
furnace roof refurbishment;
application of high-temperature resistance alloys for heating elements (in perspective ceramic heating elements);
application of power supply devices with PID controllers — control of heating element power.
Realization of the above technical solutions and procedures provides the following:
increase of the furnace thermal efficiency by twice, which will lead to the increase of the melting-casting equipment output and reduction of specific consumption of electric energy;
increase of reliability of the furnace heating system operation, which will reduce expenses on its repairs.